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Processing Science

Developing models and simulations in a "virtual manufacturing" environment for process optimization and tool design that leads to improved quality and affordability; Evaluating influence of processing parameters on state of material, Innovate new composite manufacturing processes; Prototyping.
The processing science area is divided into the following technologies:
  • Vacuum-Assisted Resin Transfer Molding (VARTM)
  • Resin Transfer Molding (RTM)
  • Induction
  • Co-injection Resin Transfer Molding
  • Processing

Vacuum-Assisted Resin Transfer Molding (VARTM)

TechBriefs:
  • Vacuum Infusion Processing (VIP)
  • SmartMolding
  • Liquid Injection Molding Simulation (LIMS)
Posters:
  • Process and Performance Evaluation of the VAP Process
  • Analytical Model for Vacuum Infusion Process
  • Comparison of Different Distribution Media with VARTM Process on the Flow Visualization Workstation
  • Improvement of Surface Quality during VARTM Processing
  • Review of Process and Mechanical Property Data of VARTM Panels Fabricated with the Intelligent Process Control (IPC) System
  • Repeatability of the VARTM Process in Order to Achieve Aeronautics Requirements
  • Development of Covariance Between the Preform Variation and Flow Pattern Emergence in VARTM
  • Repeatability and Variability of the Automated VARTM Process (undergraduate)
  • Strength Improvement of Laminate Object Manufacturing (LOM) Molds
  • Tall Structure Infusion via VARTM
  • VARTM at Elevated Temperatures
  • Micro-Flow Vacuum Control (MIVACON) VARTM and Multi-Step Processing of Composite Armors (undergraduate)

Resin Transfer Molding (RTM)

TechBriefs:
  • Resin Transfer Molding
  • Liquid Composite Molding Innovation: Membrane-Based RTM and VIP Processing
Posters:
  • Modular Methodology for Sensing and Control in Resin Transfer Molding
  • On-Line Mixing Studies of Resin and Curing Agents for Liquid Transfer Molding
  • Progress in Flow Simulation in Liquid Composite Molding Using LIMS Program
  • Flow Behavior and Permeability Characterization of Fiber Preforms (undergraduate)

Induction

TechBrief: Induction Curing/Bonding of Composites

Posters:
  • Magnetic Inductive Heating Behaviors of Ferrite Particles
  • Hysteresis Bonding of Thermoplastic Composites Using Nickel/Polysulfone Adhesive Films
  • Through-Thickness Heating of Layered Stack of Carbon Reinforced Prepregs
  • TPU Laminate Fabrication Using the Induction Unit and the Lamination Unit

Co-injection Resin Transfer Molding

TechBrief: Co-injection Resin Transfer Molding

Posters:
  • In Situ Formation of Barrier Layer for CIRTM Processing

Processing

Posters:
  • Crystallization Kinetics Behavior of PEEK-Based Composites Exposed to High Heating and Cooling Rates
  • Experimental Investigation of Dispersion during Flow of Multi-Walled Carbon Nanotube/Polymer Suspension in Fibrous Porous Media
  • High-Pressure Process for Foaming Soybean-Oil Polymers
  • Melt Processing of MWNT/HDPE Composite Films
  • Electrospinning of Nanofiber Mats (undergraduate)


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