The University of Delaware's Center for Composite Materials, (CCM) has been creating design and analysis software for composite structures for more than two decades. The newest release of this software, called CDS3.0, builds upon previous versions with integrated parametric design and analysis of composite laminates and cylinders, material ranking, drag-and-drop functionality with standard spreadsheet import and export. The software consolidates CCM’s current composite solid mechanics applications into a single environment that conducts effective property predictions, plate and cylinder analysis with integrated material property management, as well as thermal and process simulation, all with real-time results.
At the heart of this environment is a new materials database structure that captures all of the features of the original database software while adding such new attributes as material tracking, property locking features, and real-time design. The materials database tree also allows creation of sub-databases that can be used to store fiber and matrix properties. Users can create and manipulate material databases that store a wide range of material information. Each material currently stores 170 material property values, each of which also contains source, date, and unit information. Properties include mechanical and physical properties, micromechanics parameters, cure kinetics, and damage and failure properties, as well as non-linear and MAT162 (LS-DYNA) properties. A custom units section is also available for users to add their own material fields. The user can modify properties “on the fly” and see laminate effective properties, stresses, strains, and progressive failure in real time. Material property sources and units are tracked to ensure validity during analysis and can be exported to third-party FEA packages for further design and analysis.
Micromechanics calculations include continuous laminas, SMC, particulate reinforcement, random mat and short fiber composites. The next release of the software slated this summer will also incorporate fabric micromechanics. Lamina properties are generated in real time and can be used in laminate structural design and optimization allowing the user to try various materials, vary fiber volume fraction or architecture.
The laminate workbench in the new environment has been greatly improved and allows easy creation of sub-laminates within laminates. Users can quickly create and manipulate up to 100 unique laminates while generating real-time effective properties and resulting stresses, strains, and displacements as well as progressive failure by simply clicking on each laminate during an analysis. This allows easy comparison and ranking of materials for down-selection in design.
The analysis environment allows users to virtually apply thermal, mechanical or moisture loading and observe laminate response. This environment also allows incorporation of additional modules such as discontinuous sandwich analysis and laminates with compliant interlayers. The global load vectors are dependent on the type of structure under investigation, and all results from loading are displayed in real time. Progressive failure tables identify the failure ply, mode and load at failure for a number of common failure theories.
Material property source information is as important to the analysis as the property data itself and is can be applied to every value of every material in all databases. Source 'templates' can also be used to quickly assign source information to property data sets and date stamping is also available.
The CDS Suite is available to industrial consortium members through consortium agreements tailored to program requirements and duration of contracts. CCM researchers will work in parallel with consortium members with the design and analysis phase so that members learn to successfully use this software independently on current or future projects. Demonstration versions of the CDS suite will be made available to potential members with training workshops at CCM or online through web meetings. An online comprehensive guide and software support will also be made available to allow consortium members to use CDS both independently and to encourage future partnerships on new projects.
© 2011 Center for Composite Materials, University of Delaware, Newark DE 19716